It was 2009 when Apple last released a new operating system on physical media. Things have proceeded remarkably smoothly since version 10.7 switched to download-only installers, but there are still good reasons to want an old, reliable USB stick. For instance, if you find yourself doing multiple installs, a USB drive may be faster than multiple downloads (especially if you use a USB 3.0 drive). Or maybe you need a recovery disk for older Macs that don't support the Internet Recovery feature. Whatever the reason, you're in luck, because it's not hard to make one.

As with last year, there are two ways to get it done. There's the super easy way with the graphical user interface and the only slightly less easy way that requires some light Terminal use. Here's what you need to get started.

• A Mac that you have administrator access to, duh. We've created El Capitan USB stick from both Yosemite and El Capitan, but your experience with other versions may vary.
• An 8GB or larger USB flash drive or an 8GB or larger partition on some other kind of external drive. For newer Macs, use a USB 3.0 drive—it makes things significantly faster.
• The OS X 10.11 El Capitan installer from the Mac App Store in your Applications folder. The installer will delete itself when you install the operating system, but it can be re-downloaded if necessary.
• If you want a GUI, you need the latest version of Diskmaker X app. Version 5 is the one with official El Capitan support.
• Diskmaker X is free to download, but the creator accepts donations if you want to support his efforts.

The easy way

Once you've obtained all of the necessary materials, connect the USB drive to your Mac and run the Diskmaker X app. The app will offer to make installers for OS X 10.9, 10.10, and 10.11, and it should run on OS X versions all the way back to 10.7—support for 10.6 was dropped in the most recent release.

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Make El Capitan Usb Installer

To create a bootable Mac drive you need any disk with Mac OS X 10.11.0 El Capitan or newer (10.12 Sierra, 10.13 High Sierra, 10.14 Mojave, 10.15 Catalina) either running as your main system, or just being installed on a drive that's connected to your Mac at the moment.

Diskmaker X has actually been around since the days of OS X 10.7 (it was previously known as Lion Diskmaker), and it's still the easiest GUI-based way to go without intimidating newbies. If you're comfortable with the command line, it's still possible to create a disk manually using a Terminal command, which we'll cover momentarily.

I created a USB disk with a bootable El Capitan as per this documentation. Plug-in your USB key on a turned-off computer. Start your Mac, press immediately OPTION (aka ALT) Select the Orange icon (aka a USB stick) labelled El Capitan. If it does not detect it after 10 sec and you only see your hard-drive. Try another USB port and wait 10 sec again. $25.00 & FREE Returns Bootable USB Stick - macOS X El Capitan 10.11 - Full OS Install, Reinstall, Recovery and Upgrade SANDISK USB FLASH DRIVE 2.0/3.1 - 16GB - 5 years warranty Latest certificate (expires These USBs are NOT produced by Apple. Aug 08, 2011 OS X Recovery Disk Assistant v1.0. Post Date: Aug 8, 2011. File Size: 1.07 MB. System Requirements. OS X Lion or Mountain Lion. A Mac running OS X with an existing Recovery HD. An external USB hard drive or thumb drive with at least 1GB of free space. Note: This utility is not compatible with a disk that is using CoreStorage, including any disk.

Select OS X 10.11 in Diskmaker X, and the app should automatically find the copy you've downloaded to your Applications folder. It will then ask you where you want to copy the files—click 'An 8GB USB thumb drive' if you have a single drive to use or 'Another kind of disk' to use a partition on a larger drive or some other kind of external drive. Choose your disk (or partition) from the list that appears, verify that you'd like to have the disk (or partition) erased, and then wait for the files to copy over. The process is outlined in screenshots above.

The only slightly less-easy way

If you don't want to use Diskmaker X, Apple has actually included a terminal command that can create an install disk for you. Assuming that you have the OS X El Capitan installer in your Applications folder and you have a Mac OS X Extended (Journaled)-formatted USB drive named 'Untitled' mounted on the system, you can create an El Capitan install drive by typing the following command into the Terminal.

sudo /Applications/Install OS X El Capitan.app/Contents/Resources/createinstallmedia --volume /Volumes/Untitled --applicationpath /Applications/Install OS X El Capitan.app --nointeraction

The command will erase the disk and copy the install files over. Give it some time, and your volume will soon be loaded up with not just the OS X installer but also an external recovery partition that may come in handy if your hard drive dies and you're away from an Internet connection.

Whichever method you use, you should be able to boot from your new USB drive either by changing the default Startup Disk in System Preferences or by holding down the Option key at boot and selecting the drive. Once booted, you'll be able to install or upgrade El Capitan as you normally would.

Make El Capitan Recovery Usb

Install El Capitan from Scratch

Backup if possible before continuing.

1. Restart the computer. Immediately after the chime hold down the Command and Rkeys until the Apple logo appears. When the Utility Menu appears:
2. Select Disk Utility from the Utility Menu and click on Continue button.
3. When Disk Utility loads select the volume (indented entry, usually Macintosh HD) from the Device list.
4. Click on the Erase icon in Disk Utility's main window. A panel will drop down.
5. Set the Format type to Mac OS Extended (Journaled.)
6. Click on the Apply button, then wait for the Done button to activate and click on it.
7. Quit Disk Utility and return to the Utility Menu.
8. Select Reinstall OS X and click on the Continue button.

Nov 2, 2016 11:54 AM